Haunted Mansion Bust INTERNAL Projection
by VanOaksProps
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What this video covers
This wrap-up episode from VanOaksProps covers the completion of a DIY Haunted Mansion-inspired singing bust prop, combining carved XPS insulation foam construction with an internally mounted small projector to animate the face. The build draws direct inspiration from the iconic graveyard scene in Disney's Haunted Mansion, where five busts perform Grim Grinning Ghosts. Foam shaping, layered EVA foam detailing, masonry sealer, and a muted stone-finish paint scheme all contribute to the final effect. A commercially available animated bust is referenced as an alternative for those who prefer a ready-made option.
Key takeaways
- ◆A small projector mounted inside a foam-carved bust creates a convincing animated singing effect
- ◆XPS and EVA foam are the primary structural and detail materials, finished with masonry sealer for durability
- ◆A multi-tone acrylic paint approach achieves a weathered stone look
- ◆This is part two of a multi-video series — part one and a plaque-painting video are linked in the description
- ◆A commercial animated bust alternative exists but is currently difficult to source new
Who this is for
Halloween prop builders and Disney Haunted Mansion fans who want to recreate the iconic singing busts using foam fabrication and internal projection techniques.
Tools mentioned
- • small projector
- • chip brushes
- • razor blades
Materials mentioned
- • XPS insulation foam
- • White Gorilla Glue
- • paintable caulking
- • 6mm EVA foam
- • 3mm EVA foam
- • Drylok Original Masonry Sealer
- • black acrylic paint
- • raw umber acrylic paint
- • fern green acrylic paint
⚠ Safety notes
Use razor blades with care when shaping foam; ensure projector ventilation is adequate when enclosed inside prop.
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