How to Make Fallout Combat Armor Part 4 Legs - Free EVA Foam PDF Templates for Thighs Knees & Shins
by SKS Props
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What this video covers
Part 4 of SKS Props' ongoing Fallout Combat Armor series focuses on building the leg components — thighs, knees, and shins — from EVA foam using free downloadable PDF templates. The creator walks through assembly steps including cutting, heat shaping, gluing, and surface finishing to replicate the iconic in-game look. Free chest armor templates are also available on the creator's website, and printing instructions using Adobe Acrobat's poster setting are provided for accurate multi-page scaling.
Key takeaways
- ◆Free PDF templates for the leg armor pieces are available on the SKS Props website
- ◆Adobe Acrobat's 'poster' print setting is recommended for correctly scaling templates across multiple sheets
- ◆HD-Foam is the primary material, finished with Plasti Dip and acrylic paints to achieve a metallic appearance
- ◆This is episode 4 of a multi-part series covering the full Fallout Combat Armor build
- ◆Techniques include heat shaping, contact cement bonding, and detail painting for a screen-accurate result
Who this is for
Cosplay enthusiasts and prop builders who want to recreate Fallout Combat Armor leg pieces using accessible foam materials and free templates.
Tools mentioned
- • heat gun
- • hot knife / wood burner
- • utility knife
- • hobby knife
- • Dremel
- • Dremel flex shaft
- • leather punch set
- • cutting mat
- • mechanical pencil
- • hot glue gun
Materials mentioned
- • HD-Foam
- • foam clay
- • HD-Foam dowels
- • PVC board
- • wood dowels / PVC pipes
- • super glue
- • contact cement
- • Plasti Dip
- • Flexbond
- • Liquitex heavy body acrylics
⚠ Safety notes
Use heat gun and hot knife in a well-ventilated area; contact cement and Plasti Dip emit fumes and require adequate ventilation.
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