Halloween Universe
DIY PropsIntermediate

Making a C-3PO Bust for New York Comic Con #nycc

by VanOaksProps

Embedded from YouTube. This video belongs to its creator; Halloween Universe indexes it as a discovery resource.View original ↗

Difficulty
Intermediate
Length
9:05
Views
9,619
Published
Sep 2024

What this video covers

VanOaksProps walks through the construction of a display-quality C-3PO bust built from 3D-printed parts sourced from free Thingiverse models. The build covers surface prep with filler primer and multi-stage sanding, a multi-layer metallic paint finish, and the integration of acrylic light-panel material and LEDs for glowing eye inserts. Beacon Adhesives products are used throughout for assembly, with the finished piece destined for display at New York Comic Con.

Key takeaways

  • Free Thingiverse models provide the 3D-printed foundation for the C-3PO head and neck ring
  • A filler primer plus progressive wet-sanding workflow yields a smooth, show-quality surface
  • Layered spray paints — silver wheel paint, grey, and a clear coat — create the iconic golden droid finish
  • An acrylic prism ceiling light panel is cleverly repurposed as diffused LED eye inserts
  • Kosher salt is used as a masking or weathering aid during the painting process

Who this is for

Prop builders and Star Wars fans with 3D printing access who want to create a polished, display-ready C-3PO bust for conventions or Halloween displays.

Tools mentioned

  • spray bottle
  • sandpaper (150 grit)
  • sandpaper (500 grit wet)
  • screws and nuts (M3 x 20)

Materials mentioned

  • 3D printed parts
  • Upol High 5 Filler Primer
  • Beacon Quick Grip Contact Cement
  • Beacon Multi-Grip Glue
  • kosher salt
  • acrylic prism ceiling light panel
  • LED lights
  • Duplicolor Silver High Performance Wheel Paint
  • MTN 94 Stardust Grey spray paint
  • Rustoleum Satin Clear
  • grey chalk paint

⚠ Safety notes

Use spray paints and contact cement in a well-ventilated area; follow manufacturer safety guidelines for adhesive and aerosol products.

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