Halloween Universe

We made a real life HUGGY WUGGY Animatronic!

by Wicked Makers

Embedded from YouTube. This video belongs to its creator; Halloween Universe indexes it as a discovery resource.View original ↗

Difficulty
Advanced
Length
19:00
Views
6,100,991
Published
Jun 2023

What this video covers

Wicked Makers' Jay and Jaimie build a giant Huggy Wuggy animatronic entirely from scratch, drawing inspiration from the indie horror game Poppy Playtime. The build uses a PVC pipe skeleton for structure, a windshield wiper motor to drive movement, and a hot-wire-carved styrofoam head covered in fluffy blue fur. The team documents the engineering challenges of balancing and tuning the motion, offering a detailed look at a full scratch-built character animatronic. The finished prop delivers a convincing, oversized jumpscare-ready version of the iconic blue monster.

Key takeaways

  • Full scratch build — no base animatronic donor prop used; PVC pipe forms the entire structural skeleton
  • A windshield wiper motor paired with a speed controller provides the animatronic's movement
  • Styrofoam head sculpted with hot wire tools and wrapped in blue fur fabric for screen-accurate appearance
  • Small craft items like cabochons and fake fingernails serve as eyes and teeth for character detail
  • Balancing and motion tuning were the primary engineering challenges of the build

Who this is for

Halloween makers and prop builders who want to tackle a full character animatronic from scratch and are comfortable with basic mechanics, foam work, and simple DC motor wiring.

Tools mentioned

  • hot wire foam cutter
  • Hot Wire Foam Factory tools

Materials mentioned

  • PVC pipe
  • blue fur fabric
  • windshield wiper motor
  • speed controller
  • 12V power supply
  • cabochons (eyes)
  • plastic fake fingernails (teeth)
  • styrofoam
  • EVA foam dowel

⚠ Safety notes

Hot wire foam cutting tools produce fumes; use in a well-ventilated area. Take care when wiring and powering DC motors with a 12V supply.

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