DIY Pirate Treasure Chest Prop
by VanOaksProps
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What this video covers
VanOaks Props steps outside his usual cemetery style to build a pirate-themed treasure chest entirely from foam and hot glue. The build uses XPS insulation foam for the main structure and EVA craft foam for surface detail, finished with layered acrylic paints to achieve a weathered wood-and-metal look. It's a budget-friendly, beginner-accessible project suited for pirate haunts or Halloween parties. Note: the creator issued a correction that the plank color used is burnt sienna, not raw sienna as stated in the voiceover.
Key takeaways
- ◆Entire chest is built from XPS and EVA foam assembled with hot glue — no woodworking required
- ◆A wire brush is used to add realistic wood-grain texture to the foam planks
- ◆Layered acrylic paints (burnt sienna, black, metallic, light grey) create a convincing aged wood-and-metal finish
- ◆Self-adhesive rubber bumpers serve as decorative hardware details
- ◆Beginner-friendly build that fits pirate haunts, parties, or yard displays
Who this is for
Halloween decorators and prop makers looking for a budget-friendly, beginner-level foam build to add a pirate flair to their haunt or party setup.
Tools mentioned
- • hot glue gun
- • wire brush
- • spray bottle
Materials mentioned
- • 1-inch XPS insulation foam
- • 3mm EVA craft foam
- • self-adhesive rubber bumpers
- • Surebonder Cosplay Stik hot glue
- • burnt sienna acrylic paint
- • black acrylic paint
- • dark metallic acrylic paint
- • light grey acrylic paint
⚠ Safety notes
Use hot glue carefully to avoid burns; work in a ventilated area when using spray paints or solvents on foam.
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