How to Paint a Fallout NCR Cosplay Helmet - Weathering A 3D Printed Prop Using Paints and Metallics
by SKS Props
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What this video covers
SKS Props walks through the full painting and finishing process for a 3D-printed Fallout NCR Ranger helmet, transforming a raw print into a battle-worn wasteland prop. The tutorial covers base coating, layered weathering with rust effects and metallic powders, and the addition of practical details including LED lights, a metal antenna, resin-cast accessories, and tinted lenses. Techniques are clearly demonstrated and applicable to both printed and fabricated helmet builds. Free chest-armor PDF templates are also offered via the creator's website for viewers wanting to extend the build.
Key takeaways
- ◆Layered weathering using rust products, Duralumen spray, and graphite powder creates convincing post-apocalyptic wear
- ◆LED lights, a metal antenna, resin bits, and custom lenses elevate the helmet beyond a plain print
- ◆Techniques transfer to fabricated (foam/EVA) helmets, not just 3D-printed ones
- ◆File sourced from Galactic Armory; printed on a Bambu H2S — a discount code is provided
- ◆Free foam chest-armor templates available on the SKS Props website to complement the build
Who this is for
Cosplayers and prop-makers with basic painting experience who want to add professional-grade weathering and functional details to a Fallout NCR helmet build.
Tools mentioned
- • 3D printer
- • Dremel
- • heat gun
- • hot glue gun
- • utility knife
- • hobby knife
- • leather punch set
- • wood burner / hot knife
- • Dremel flex shaft
- • paint brushes (mop, filbert, liner)
Materials mentioned
- • Liquitex Heavy Body Acrylics
- • Dirty Down Rust
- • Duralumen Spray
- • graphite powder
- • Plasti Dip
- • Flexbond
- • super glue
- • contact cement
- • resin cast bits
- • LED lights
- • custom lenses
- • metal antenna
- • HD-Foam
- • foam clay
- • PVC board
⚠ Safety notes
Use adequate ventilation when working with spray products such as Plasti Dip and Duralumen Spray; follow adhesive manufacturer guidelines for contact cement and super glue.
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